How RFID in Manufacturing helps Gain Better Visibility into Production Data

RFID in Manufacturing – One of AssetPulse’s customers integrated RFID technology into the production workflow. Goods manufactured are embedded with unique RFID tags and each RFID asset data gets mapped to unique serial number of item being manufactured.

It is quite essential for manufacturers to get visibility into the number of goods manufactured in a given period of time and get other granular details like the quantity of the type of items manufactured per day, per shift and so on. Based on the production data, management can address any efficiency issues that might exist or bring about a process change for the better.

Why you need RFID in Manufacturing

Without RFID for manufacturing, all these information had to be tracked manually by feeding data into a spreadsheet or a register, which was prone to manual errors. Additionally, verifying produced goods involved manually sorting and counting them, which is quite time consuming. More importantly, archiving and reporting historical production data required intensive data mining.

Benefits of using RFID in Manufacturing

By leveraging RFID systems for manufacturing, manufacturers can gain better visibility into production data. With the integration of RFID in manufacturing, each and every item that gets manufactured is embedded with an RFID tag. AssetPulse RFID tracking system feeds RFID data along with serial number of the item manufactured, time of manufacture, shift timing and other relevant information into a spreadsheet which is then packaged along with the production slip.

RFID scanner is used to scan 100’s of produced goods in a fraction of minute and this is cross-verified against the production slip to ensure integrity of the production lot. Cross-verifying a production lot used to take at least an hour without RFID (Radio-Frequency Identification) technology earlier.

AssetPulse asset tracking software archives the production data which is used for easier reporting and data analytics. If the manufactured goods are returned servicing or for RMA, then with the help of the unique RFID tag that is embedded, it is very easy to identify the manufacturing details of the product such as date of manufacture, batch and quantities manufactured in the batch etc. This data can be used in identifying production, QA or manufacturing issues and appropriate corrective actions can be taken.

Basically, RFID in manufacturing process provides visibility of the process as well as statistical data, all of which can be used for increasing efficiency. RFID in manufacturing goes beyond just efficiency. It empowers manufacturers with improved quality control, enhanced inventory management and increased customer satisfaction. RFID technology in manufacturing is not merely a tool; it’s a strategic asset that drives operational excellence and competitive advantage.

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FAQs

What are the benefits of RFID for manufacturers?

RFID technology in manufacturing offers numerous benefits, including improved visibility into production data, enhanced efficiency, better inventory management, and streamlined quality control processes. By using RFID systems, manufacturers can reduce manual errors, speed up operations, and make more informed decisions.

How does an RFID tracking system for manufacturing work?

An RFID tracking system in manufacturing involves embedding RFID tags into products during production. These tags carry unique data that can be scanned and recorded by RFID readers, providing real-time information on production status, inventory levels, and more. This system helps manufacturers maintain accurate records and streamline operations.

Why should manufacturers consider RFID technology?

Manufacturers should consider RFID technology to enhance their production processes. RFID systems for manufacturing offer real-time tracking, reduce manual labor, minimize errors, and provide valuable data analytics that can lead to better decision-making and operational improvements.

What industries can benefit from RFID in manufacturing?

Various industries, including automotive, electronics, pharmaceuticals, and consumer goods, can benefit from RFID technology in manufacturing. Any industry that requires precise tracking, quality control, and inventory management can leverage RFID systems to improve efficiency and reduce costs.

How can RFID for the manufacturing industry improve quality control?

RFID systems help in maintaining strict quality control by tracking each item’s production data. If a product is returned or flagged for issues, the RFID tag allows quick access to its manufacturing history, helping identify and rectify problems in the production process. This leads to better quality assurance and higher customer satisfaction.